When it comes to selecting the best processing aid is the crucial thing that you would not want to skip for your application or operation. Also, the dosage and level of the processing aid greatly impact the operations.
Note that it is not easy to choose from the many available options in the market but what it can guide you is the functionality and the benefits you can get from the processing aids.
One of the popular and best processing aid that has benefits that can be the right option for several applications or operations is Polymer processing aid Masterbatches. With it, you will be able to enhance the extrusion process, increase productivity, increase quality, and many others during polymer processing. Now let’s look at these major benefits in detail.
The Most Significant Advantages Of Polymer Processing Aids Masterbatch
Eliminate Melt Fracture
One of the common flow issues for polymer processing is melt fracture. This issue is mostly caused by the high stress exerted at the die exit. The roughness of the polymer surface can also exacerbate these issues, resulting in the distorting of the final product. The final product can have a poor appearance and reduce its strength and other defects. To improve the quality of the product by eliminating this issue, using the Polymer processing aid Masterbatch is one of the options. With it, you will be able to reduce or eliminate the melt fracture.
Reduce Die Build-Up
Die to build up is another problem you might face when processing polymer. Here the die build-up refers to the material deposit on the die exit. To avoid this situation, you will need a frequent stoppage to clean up the die and improve the product quality. Note that this is a worse situation because it can take even days or weeks to clean once it gets worse. However, with the polymer Processing Aids Masterbatch, you can reduce or eliminate this issue.
Increase Output
When it comes to the processing or production of the polymer, then you will have maximum production. With the polymer processing aids Masterbatch, you will be able to eliminate some of the issues that could slow or hinder the production going as planned. However, if you eliminate the issues like die build-up, melt fracture, and boosting efficiency, there is a guarantee of increased output during the polymer processing.
Reduce Gel Formation
Gel formation is one of the undesirable things that happen during polymer production. This gel formation builds up from the undesirable polymer molecules. With the Polymer processing aid Masterbatch, you will eliminate the problem because it can make sure that the polymer flow is improved and reduces the production time; therefore, the potential of gel formation is also reduced.
Increase Bubble Stability
It is another major benefit that you will also get. For instance, it contains components that aid the throughput and the productivity of the whole process. With this capability, the extruder back pressure is reduced, and energy consumption and heat transfer are also reduced. When this happens, the bubble cooling is also accelerated, improving bubble stability.
Conclusion
The major benefits of the polymer processing aid Masterbatch are mentioned above. With the help of this processing aid, you will be able to speed up the processing process without having problems like increasing temperatures, melt fracture, die to build-up, and many other problems. These major benefits, it will also lead to other indirect benefits like reducing the cost of production and increasing the profit without sacrificing the quality of the product.
